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Your Machines Are Talking.
Proficy Industrial Gateway
Speaks Their Language.

The Proficy Industrial Gateway Server (IGS) helps organize, standardize, and protect the data from your machines.

Six Signs Your Industrial Gateway Is Working Against You

If any of these sound familiar, your connectivity layer is costing you data quality, uptime, and trust — and a better implementation is closer than you think.

⚠️
Stale or missing data in Historian
Historian gaps and flat trend lines usually trace back to IGS — wrong scan rates, incorrect dead bands, or dropped OPC connections that nobody noticed.
🔤
Cryptic tag names nobody can decode
PLC_CH1_AI_0042. REG3_UNIT7_VAL. Tags named for the controls engineer who built them, unusable for everyone else — including your Operations Hub dashboards.
🔒
OPC Classic and DCOM still running
Old OPC DA over DCOM is a configuration nightmare and a documented security vulnerability. Nearly half of OT cyberattacks worldwide hit U.S. plants. This is not a small risk.
🔌
Devices that were never connected
Most plants have equipment that was never wired through IGS — older PLCs, utility meters, third-party instruments — carrying data that could be feeding dashboards and trend analysis today.
IGS or Kepware — which one and why?
With both products now under the Velotic umbrella, customers ask which connectivity platform to use. The wrong answer creates technical debt. Rain Engineering helps you choose and execute.
📄
No documentation, no handoff
When the controls engineer who built the IGS configuration leaves, nobody knows what’s connected, how, or why. One person holding all of that knowledge in their head is a serious operational risk.

Whatever Your Plant Runs,
IGS Connects to It

Rain Engineering has hands-on experience with the protocols your equipment actually uses — not just the ones on the datasheet.

Allen-Bradley / Rockwell
  • ControlLogix Ethernet
  • CompactLogix
  • Micro800 Ethernet
  • DF1 Serial / Data Highway+
  • Unsolicited Ethernet
Siemens
  • S7 TCP/IP Ethernet
  • S7 MPI
  • S7-200
  • TCP/IP Unsolicited
Mitsubishi
  • Ethernet
  • FX / FX Net
  • Serial
  • CNC Ethernet
Omron
  • FINS Ethernet
  • FINS Serial
  • Host Link
  • NJ Ethernet
  • Process Suite
GE / Emerson
  • EGD (Ethernet Global Data)
  • SNP / SNPX
  • CCM
  • GE Ethernet
Beckhoff / CODESYS
  • TwinCAT 2 / TwinCAT 3
  • CODESYS Ethernet
  • ADS/AMS
Fanuc / MTConnect
  • Fanuc FOCAS Ethernet
  • MTConnect
  • CNC machine data
Modbus (All Variants)
  • Modbus TCP/IP
  • Modbus RTU
  • Modbus ASCII
  • Modbus ASCII / RTU over Ethernet
Yokogawa
  • DX / MW / MX / HR
  • Controller / Darwin
  • YS100
Honeywell
  • HC900 Ethernet
  • UDC Ethernet
  • UDC Serial
Emerson / Fisher
  • HART over OPC
  • DeltaV via OPC
BACnet (Facilities)
  • BACnet/IP (Premium)
  • Building automation
  • HVAC / energy meters
OPC UA
  • OPC UA Server (modern standard)
  • OPC UA Client
  • OPC UA Tunneling (replaces DCOM)
  • Certificate management
  • TLS 1.2+ / Basic256Sha256
OPC Classic
  • OPC DA (Data Access)
  • OPC AE (Alarms & Events)
  • OPC HDA (Historical Data Access)
  • OPC XML-DA
IoT / Cloud
  • MQTT (IoT Gateway plug-in)
  • REST / HTTP
  • ThingWorx AlwaysOn
  • JSON / XML / CSV formatting
Database
  • ODBC Client
  • SQL Server / Oracle read
  • Tag values from DB queries
Power & Utilities
  • DNP (Premium)
  • IEC 60870-5-104 (Premium)
  • IEC 61850 (Substation)
Oil & Gas
  • ABB Totalflow
  • Fisher ROC Suite
  • OMNI Flow Computer
  • WITS Suite
  • Weatherford 8500
  • Lufkin Modbus
Safety Systems
  • Triconex Ethernet
  • SIL-compliant read
Networking
  • SNMP Suite
  • Network device monitoring
  • Switch / router health

What is the Proficy Industrial Gateway Server?

IGS is the native connectivity backbone of the Proficy suite — the layer that bridges every shop-floor device to every Proficy application. It’s not just a driver. It’s an industrial-grade communication platform.

100+ Device Protocols
IGS ships with Basic, Premium, and SNMP driver packages covering hundreds of PLCs, CNC systems, power meters, flow computers, sensors, and IoT devices from mixed vendors — all running simultaneously from one instance.
OPC UA + OPC Classic
Full support for OPC Unified Architecture (OPC UA), OPC Data Access (DA), Alarms & Events (AE), and Historical Data Access (HDA). OPC UA tunneling lets you reach remote OPC DA servers securely through firewalls — no DCOM gymnastics required.
Cloud & IoT Agents
Four built-in agents stream data over MQTT, HTTP/REST, and ThingWorx AlwaysOn — with advanced message formatting (JSON, XML, CSV, custom models). IGS bridges your shop floor to cloud analytics without a separate IoT gateway.
Security-First Architecture
OPC UA with Basic256Sha256 encryption by default. Permission-based security access, certificate management, and media-level redundancy. Built to meet ISA/IEC 62443 and NIST CSF requirements for OT environments.
Advanced Admin & Redundancy
Centralized administration tools for process control, configuration access, and runtime connection management. Multi-CPU affinity settings for demanding applications. Communication path redundancy for mission-critical connectivity.
Native Proficy Integration
IGS is the native driver for iFIX, CIMPLICITY, Proficy Historian, Plant Applications, and Operations Hub. No middleware, no translation layer, no lost data quality — just clean, certified connectivity across the full Proficy suite.
IGS in the Proficy Architecture
Proficy Apps
Historian · iFIX · CIMPLICITY · Plant Applications · Operations Hub All Proficy applications consume data through IGS — it’s the single source of truth for device connectivity
↕ OPC UA (Encrypted · Firewall-friendly · Cross-platform)
Industrial Gateway Server
Protocol translation · Tag management · Security · Redundancy · Cloud agents Runs multiple protocols simultaneously from a single instance · Certified OPC compliant · MQTT + HTTP/REST + ThingWorx AlwaysOn agents
↕ 100+ Device Protocols · Simultaneous · Single instance
Shop Floor
PLCs · CNC machines · Sensors · Drives · IoT devices · Legacy systems Allen-Bradley · Siemens · Modbus · FANUC · DNP3 · IEC 61850 · SNMP · BACnet · and hundreds more

Industrial Gateway Server
Without a Specialist
vs
Industrial Gateway Service
With Rain Engineering

Area Without a Specialist Partner ✓ With Rain Engineering
Tag Strategy ✗ Problem
Cryptic tag names (REG7_CH3_AI) that only one person understands. Unusable in Operations Hub dashboards and Historian queries.
✓ Solved
Structured naming convention defined before a single tag is created: “Site.Area.Equipment.Measurement” — readable by everyone, queryable from anywhere.
OPC Security ✗ Risk
OPC Classic / DCOM still running. Open ports, default credentials, no certificate management. A documented OT security vulnerability.
✓ Solved
OPC UA with certificate management, TLS 1.2+, Basic256Sha256 policy. DCOM eliminated. Security posture that passes OT audits.
Data Quality ✗ Problem
Historian gaps, flat trend lines, stale values in SCADA screens. Root cause: wrong scan rates, dead band settings, and dropped connections nobody monitors.
✓ Solved
Scan rates and dead bands tuned per device type. Connection health monitoring. Data quality validation before going live. Gaps addressed proactively, not reactively.
Device Coverage ✗ Gap
Only the most obvious devices connected. Older PLCs, utility meters, third-party instruments — still dark. Significant production data going to waste.
✓ Solved
Structured device discovery audit identifies every connected and unconnected device. Prioritized roadmap to connect the ones that matter most to your KPIs.
IGS vs Kepware ✗ Confusion
No guidance on which Velotic connectivity platform to use. Risk of choosing the wrong one and creating architectural debt.
✓ Clear
Objective assessment of IGS vs Kepware+ for your specific environment, scale, and future plans. Rain Engineering knows both platforms and can execute either path.
Documentation ✗ Risk
No documentation. One person holds all the knowledge. If they leave, nobody knows what’s connected, how, or why.
✓ Solved
Complete configuration documentation delivered at project close. Every driver, tag group, security certificate, and connection — documented, version-controlled, and transferable.
Long-Term Support ✗ Reactive
Problems discovered when SCADA screens go blank or Historian stops trending. Reactive troubleshooting under production pressure.
✓ Proactive
2-hour response SLA. Proactive health checks. Certificate rotation management. Driver update assessment. Rain Engineering is the team behind your connectivity — always.
Who This Is For

Four Roles.
Four Sets of Problems.
One Partner.

⚙️
Controls Engineer
The Builder
I spent two days getting OPC UA certificates to match and the connection still won’t authenticate. DCOM worked fine in 2009.
Clean OPC UA connections with documented certificate setup
Structured tag naming convention they can hand off
Zero DCOM configuration — ever again
Driver documentation they can update themselves
📊
Operations Manager
The Decision Maker
The SCADA screen shows data from 20 minutes ago. I can’t make real decisions from a system I don’t trust.
Live, accurate data in SCADA and Historian dashboards
Operations Hub KPIs that reflect reality
Historian trends with no unexplained gaps
Confidence to act on what the system shows
🔐
Plant IT / OT Security Manager
The Keeper
The auditor found three OPC Classic ports open with no authentication. I didn’t even know they were there.
OPC UA with certificate management and TLS 1.2+
Permission-based access control on all tags
Security posture that passes OT audits
Documented network segmentation between OT and IT
🔧
Maintenance / Reliability Engineer
The Fixer
I know there’s data in that compressor controller that would tell me when it’s about to fail. I just can’t get it out.
All critical assets connected to Historian
Trend data available for predictive maintenance programs
Previously dark equipment now visible to the plant
Alarm data flowing to OPC AE for analysis
What We Do

IGS Services from Rain Engineering

🔌
New IGS Implementation
Full IGS deployment from architecture through go-live. Device discovery, driver configuration, tag naming convention, OPC UA setup, integration to iFIX / CIMPLICITY / Historian / Plant Applications. Complete documentation at project close.
🔍
Connectivity Audit & Assessment
Structured review of your existing IGS environment. Identify misconfigured drivers, missing devices, security gaps, DCOM exposure, and tag naming issues. Delivered as a prioritized remediation roadmap.
🔐
OPC DA → OPC UA Migration
Safe, structured migration from OPC Classic and DCOM to modern OPC UA. Certificate setup, security policy configuration, firewall adjustments, and client reconnection — without dropping production communications.
⚖️
IGS vs Kepware Evaluation
Objective assessment of which Velotic connectivity platform — IGS or Kepware+ — is right for your environment, scale, and architecture goals. Includes migration path planning and execution if a change is warranted.
📚
Education & Training
Hands-on training for your controls engineers and IT staff. Adding new devices, updating drivers, managing OPC UA certificates, troubleshooting connection issues — built around your actual IGS configuration, not a generic demo environment.
🛟
Ongoing Support (2-hr SLA)
Managed support with a 2-hour response commitment. Proactive connection health monitoring, certificate rotation management, driver update assessment, and rapid response when connectivity issues surface in production.

Industrial Gateway Server FAQs — Answered

An industrial gateway server is software that bridges communication between plant-floor devices (PLCs, sensors, drives, CNC machines) and higher-level enterprise systems like Historian, HMI/SCADA, MES, and ERP. It handles protocol translation — converting device-native languages like Modbus, EtherNet/IP, or Siemens S7 into a common standard (typically OPC UA) that every application can read. Without an industrial gateway server, each application would need its own direct driver for every device — creating fragile, unmanageable connectivity that breaks with every firmware update or network change.

Proficy IGS (Industrial Gateway Server) from Velotic is a full-featured connectivity platform that supports hundreds of device protocols including OPC UA, OPC DA, Allen-Bradley, Siemens, Modbus, MQTT, DNP3, IEC 61850, FANUC, and many more. It is the native connectivity layer for the entire Proficy suite — including iFIX, CIMPLICITY, Historian, Plant Applications, and Operations Hub. IGS can run multiple protocols simultaneously from a single instance, and includes built-in cloud agents for MQTT, HTTP/REST, and ThingWorx AlwaysOn connectivity.

Both IGS and Kepware are OPC connectivity platforms, but they serve different use cases. IGS is the native driver for the Proficy suite (iFIX, CIMPLICITY, Historian, Plant Applications) and is optimized for GE Vernova/Velotic environments. Kepware (now PTC KEPServerEX) is a standalone OPC server that excels in multi-vendor environments and non-Proficy architectures. For plants running the full Proficy suite, IGS is typically the right choice. For plants with mixed vendor SCADA or non-Proficy Historian, Kepware may offer advantages. Rain Engineering evaluates your specific device mix, historian setup, and license structure to recommend the right tool — and can implement both.

OPC Classic (DA, HDA, AE) relies on DCOM — a Windows-only, security-prone communication layer that requires complex firewall configuration and open ports that are visible on your OT network. OPC UA replaces DCOM with a secure, platform-independent protocol that supports TLS encryption (Basic256Sha256 by default in IGS 2023+), certificate-based authentication, and firewall-friendly communication. With OT cyberattacks rising significantly year over year, staying on OPC Classic creates audit risk, CISO risk, and real security exposure. Rain Engineering handles the full OPC Classic to OPC UA migration — including certificate management, firewall changes, and zero-downtime cutover planning.

Proficy IGS supports hundreds of device protocols across industries — Allen-Bradley ControlLogix and PLC-5, Siemens S7, Modbus TCP/RTU, DNP3, IEC 61850, FANUC CNC, MQTT, BACnet, SNMP, ABB Totalflow, and many more. It can run multiple protocols simultaneously from a single instance. The 2022 and 2023 releases added additional premium drivers including MQTT, DNP3, IEC 60870-5-104, and IEC 61850. Rain Engineering’s connectivity audit maps your specific device mix and recommends the optimal driver package (Basic, Premium, or SNMP).

Rain Engineering provides 2-hour response support for all Proficy IGS customers. This includes driver troubleshooting, new device onboarding, protocol additions, performance optimization, certificate rotation, and version upgrades. Our support engineers know your specific IGS configuration — not just the product — so troubleshooting is measured in minutes, not hours of ticket escalation. We also offer proactive maintenance schedules to ensure your IGS environment stays current with Velotic releases and security patches.

Get Started

Start With a Connectivity Audit — See What You’re Missing

Most plants discover at least 3 significant IGS issues in a first-day assessment. Misconfigured drivers, security gaps, devices that were never connected. It’s fast, it’s eye-opening, and it’s where every engagement starts.

Or email us at info@raineng.com · raineng.com